BROWN® CS QUAD-SERIES

Thermoformers

THE ULTIMATE IN DEEP DRAW,
DETAIL AND PRODUCTIVITY

Brown’s Quad Series thermoformer is the ultimate in brute-strength and production output. The Quad Series combines high-tonnage coining technology with traditional thermoforming processes to produce highly-detailed parts. It delivers 180 tons of coining force and 260 tons of holding force, so no matter the material type or depth of draw the Quad Series will create consistent, products with the utmost detail.

The girth of the steel in the frame, servo-driven platens, heavy-duty drive assemblies and bearings all work together to withstand immense force with virtually no deflection across a mold area up to 64 by 64 inches. The Quad Series offers many other unique innovations such as Brown’s patented Servo Plug Drive which helps to improve material distribution within your product allowing you to pack all rows and reduce waste.

Partner the Quad Series former, LS-Series trim press, NAS automation and tooling from Brown Machine Group for an unparalleled, integrated turnkey solution.

  • Smart Control – Brown’s Allen-Bradley/Yaskawa integrated intelligent control system monitors machine performance with out-of-range operation warnings, automatic critical machine adjustments and preventative maintenance schedules
  • Patented Servo Plug Drive – Increased process window with improved material distribution
  • High Performance Four Toggle Form Station – the Quad Series form station is the premier form station
    in the industry; smooth, precise movements with virtually zero platen deflection for your intricately detailed products consistently at high speeds
  • High Volume Vacuum & Air Reservoirs – Vacuum and air reservoirs are strategically sized and placed for rapid response and faster cycle times
  • Form Station Stroke & Tonnage
  • Top or Bottom Servo Plug Drive (Patented)
  • Roller Infeed System
  • Sheet Edge Pre-Heaters
  • Hinged Rails
  • Dual Index Motors
  • Oven Cooling Plates
  • Independent Motorized Rail Adjustment
  • UL, CE, CSA, & HSE Approvals
  • International Voltages Available
CS-4042 CS-5050 CS-5454 CS-6464
Maximum Mold Size (Width x Length) 40” x 42” 1016mm x 1067mm 50" x 50" 1270mm x 1270mm 54" x 54" 1372mm x 1372mm 64" x 64" 1626mm x 1626mm
Maximum Holding Force 150 tons or 260 tons 1339 kn or 2321 kn 150 tons or 260 tons 1339 kn or 2321 kn 150 tons or 260 tons 1339 kn or 2321 kn 260 tons 2321 kn
Maximum Coining Force 100 tons or 150 tons 892 kn to 1339 kn 100 tons or 180 tons 892 kn to 1339 kn 100 tons or 180 tons 892 kn to 1339 kn 180 tons 1339 kn
Platen Stroke - Top / Bottom* 7.38" / 7.38" 187mm / 187mm 9.75" / 9.75" 248mm / 248mm 9.75" / 9.75" 248mm / 248mm 9.75" / 9.75" 248mm / 248mm
Maximum Forming Pressure 100 psi 100 psi 100 psi 100 psi
Sheet Width 43" 1092mm 53" 1346mm 57" 1448mm 67" 1702mm
Oven Three stops or four stops top and bottom Four stops or five stops top and bottom Four stops or five stops top and bottom Four stops or five stops top and bottom
Air Consumption @ 80 psi† 1.00 scfm 1.00 scfm 1.00 scfm 1.00 scfm
Sequential Cycle Control Windows based Lookout HMI / Allen-Bradley Compact Logix / Yaskawa Motion Windows based Lookout HMI / Allen-Bradley Compact Logix / Yaskawa Motion Windows based Lookout HMI / Allen-Bradley Compact Logix / Yaskawa Motion Windows based Lookout HMI / Allen-Bradley Compact Logix / Yaskawa Motion
*Deep draw configurations available
†Air consumption does not include tooling functions